B190226-2 Custom Rigid Boxes with Cardboard Insert for Electronics Packaging

✔ Fully custom sizes & prints
✔ Protective cardboard insert
✔ Premium rigid board construction

Start A Quote

DESCRIPTION

Product Introduction
Our Custom Rigid Boxes with Cardboard Insert for Electronics Packaging offer a premium unboxing experience while ensuring your electronic products stay secure during transit and storage. Unlike standard folding cartons, rigid boxes provide superior structural integrity, making them ideal for high-value or delicate electronics.

Key Features

✔ Fully custom sizes & prints
✔ Protective cardboard insert
✔ Premium rigid board construction

Each box is crafted from thick, rigid paperboard wrapped in your choice of paper or fabric lamination. The highlight is the custom-shaped cardboard insert, engineered to hold electronic components – from PCBs and cables to smartwatches or sensors – firmly in place without scratching or shifting.

Ideal Applications

Headphones / earbuds packaging
Smart home devices (sensors, hubs)
Computer components (SSD, RAM, fans)
Power banks & chargers
Drone accessories & small circuit boards

Customization Options

Dimensions & insert cutouts – tailored to your product’s exact shape (no generic foam pockets)
Surface finishing – matte/gloss lamination, soft-touch, embossing, foil stamping, spot UV
Printing – full-color CMYK, Pantone matching, inside print for premium opening experience
Closure – magnetic lid, ribbon pull, thumb cutout, or sleeve wrap

By combining rigid outer protection with a precision cardboard insert, you eliminate plastic-based foam while maintaining a luxury feel. Perfect for brands that want sustainable yet upscale electronics packaging.

SPECIFICATIONS

Retail Boxes	All Custom Sizes & Shapes
MOQ	Starting from 500 Boxes
Paper Stock	10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, Rigid, F-flute/E-flute/B-flute/EB-flute Corrugated, Cardstock, Holographic Paper，Special Paper
Printing	Digital , Lithography, CMYK, CMYK + PMS color, UV Printing
Finishing	Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV, Spot UV, Stamping, Embossing, Debossing, Foiling, Soft touch / Silk Lamination, Soft Touch Coating
Included Options	Die Cutting, Gluing, Scored,Perforation
Proof	Flat View, 3D Mock-up, Physical Sampling
Turnaround	7 – 12 days
Shipping	Flat Flat, Shipping Worldwide from China

FINISH & INSERT

Surface Treatment
Transform your packaging boxes from ordinary to extraordinary with our extensive finishing services. Whether you want a sleek, glossy finish, a luxurious matte texture, eye-catching metallic foils, or tactile embossing, we deliver premium details that make your packaging stand out on shelves.

Custom Insert

Elevate your rigid boxes with fully custom inserts tailored to your products. Whether you need soft velvet cradles for jewelry, shock-absorbent foam cutouts for watches, or rigid cardboard trays for cosmetics, we craft inserts that keep your items secure while adding a luxurious, branded touch to your packaging.

ARTWORK GUIDELINES

🎨 File Format & Resolution

For the clearest, sharpest print results on your rigid gift boxes:

Preferred vector formats: Submit artwork in PDF, AI, or EPS (ideal for scalable, crisp graphics).
Minimum resolution requirement: 300 DPI for all files, including raster images (JPEG/PNG).

This ensures your designs translate flawlessly to printed rigid gift boxes with no blurriness or pixelation.

✂️ Bleed & Safe Zone

To avoid cutting errors and ensure a perfect finish:

Bleed requirement: Add a 0.125″ (3mm) bleed to all edges of your design, to accommodate minor cutting inaccuracies during production.
Safe zone guideline: Keep all critical text, logos, and design elements at least 0.25″ (6mm) away from the finished edge, to prevent any important content from being cut off.

🎯 Color Mode

For accurate, consistent color reproduction on your rigid gift boxes:

Required color mode: CMYK (the industry standard for offset printing).
Note: RGB color mode is not suitable for print, as it will cause significant color shifts during production. Using CMYK guarantees your final printed colors match your original design as closely as possible.

✍️ Fonts & Line Weights

To eliminate printing issues and ensure readability:

Font handling: Convert all text to outlines (curves) to avoid missing font errors during production.
Minimum font size: 6pt to guarantee legibility on your rigid gift boxes.
Minimum line weight: 0.25pt to ensure lines do not fade or disappear in the final print.

✅ Proofing

Before final production:

Always review and approve a digital proof of your artwork. This step verifies the accuracy of colors, layout, text, and all design elements, allowing you to correct any issues before printing, saving time and avoiding costly reworks.

ORDER PROCESS

Step 1: Design & Quotation

We tailor the process to your needs:

If you have ready files/artwork: Send your design files to us, and we will provide a customized quotation accordingly.
If you don’t have files: Share your specific requirements, and our team will create a 3D render for your rigid gift box. Once the 3D model is confirmed, we will issue an accurate quotation.

Step 2: Provide Artwork Template

After the quotation is confirmed, we will send you a professional template for you to finalize your artwork design.

Step 3: Make Sample

We will produce a physical sample of your rigid gift box for your approval, ensuring the structure, size, and finish meet your expectations.

Step 4: Mass Production

Upon your sample approval, we will start full-scale mass production of your rigid gift boxes in our 30,000㎡ production base, guaranteeing stable capacity and on-time delivery.

Step 5: Strict Quality Control

Every batch of rigid gift boxes goes through a comprehensive quality inspection to ensure premium quality and consistency.

Step 6: Worldwide Shipping

We arrange reliable global shipping to deliver your finished rigid gift boxes to your designated location, no matter where you are.

Related Products

We work with individuals and brands, let’s create great things together

Connect with us!

Get inside access to the special offers!

B190226-2 Custom Rigid Boxes with Cardboard Insert for Electronics Packaging

Start A Quote

Retail Boxes

All Custom Sizes & Shapes

MOQ

Starting from 500 Boxes

Paper Stock

10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, Rigid, F-flute/E-flute/B-flute/EB-flute Corrugated, Cardstock, Holographic Paper，Special Paper

Printing

Digital , Lithography, CMYK, CMYK + PMS color, UV Printing

Finishing

Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV, Spot UV, Stamping, Embossing, Debossing, Foiling, Soft touch / Silk Lamination, Soft Touch Coating

Included Options

Die Cutting, Gluing, Scored,Perforation

Proof

Flat View, 3D Mock-up, Physical Sampling

Turnaround

7 – 12 days

Shipping

Flat Flat, Shipping Worldwide from China

🎨 File Format & Resolution

✂️ Bleed & Safe Zone

🎯 Color Mode

✍️ Fonts & Line Weights

✅ Proofing

Step 1: Design & Quotation

Step 2: Provide Artwork Template

Step 3: Make Sample

Step 4: Mass Production

Step 5: Strict Quality Control

Step 6: Worldwide Shipping

Related Products

N25031303 | Custom Luxury Drawer Box for Earphones – Black Card & Gold Foil, Custom Insert

SOK260310 | Custom Magnetic Foldable Rigid Boxes, Collapsible Design for Cost-Effective Shipping

S2507237-1 | Custom Two-Piece Rigid Box for Gaming Controller with Color EVA Insert

B190226-2 | Custom Rigid Boxes with Cardboard Insert for Electronics Packaging

We work with individuals and brands, let’s create great things together

BOXES BY STYLE

BOXES BY INDUSTRY

BLOG